Updated on 08.24

Adhesive Tape for Solar PV Modules & Battery Insulation: Factory-Direct

Adhesive Tape Solutions for New Energy: PV Module & Battery Insulation

The global shift to renewable energy has put solar and battery manufacturing at the center of the clean-energy transition. Behind every reliable PV module and battery pack is a set of specialized adhesive tapes and films that provide insulation, protection, and long-term durability. At One Micron, we manufacture each of these solutions in-house. Here is how they work — and how our factory-direct products fit your production line.

Tapes & Films for Solar PV Modules

A photovoltaic module must survive decades of sunlight, heat, and moisture. Our products cover the key applications:
· Backsheet film — the protective layer on the module's rear that insulates cells and shields them from moisture and UV
· Junction box tape — secures and seals the junction box, protecting electrical connections
· Frame sealing tape — bonds and seals the aluminum frame to prevent ingress
· UV-resistant protective film — our PET protective film shields surfaces during manufacturing, transport, and installation, with a low-residue adhesive that removes cleanly

Insulation & Protection for Battery Systems

As EV and energy-storage production scales, battery manufacturers demand tapes that are thin, insulating, and thermally stable. Our range includes:
· Polyimide (PI) tape — high-temperature tape for battery cell insulation, rated to 260°C and leaving no residue
· PET high-temperature tape — for heat-resistant masking and insulation, rated to 220°C
· Termination tape — secures and insulates the end of wound cells
· Copper foil tape — conductive tape for grounding and EMI shielding in pack electronics

Material Performance That Matters

For new-energy applications, three properties are non-negotiable:
1. Temperature resistance — our polyimide tape withstands 260°C, and our PET high-temperature tape 220°C
2. Electrical insulation — consistent dielectric strength to prevent short circuits
3. UV and weathering resistance — our UV-resistant protective film resists yellowing and cracking outdoors
That is why every batch from our factory is 100% tested for peel strength, temperature rating, and insulation performance before shipping.

Why Partner With One Micron for New Energy

· 1,030+ SKUs including backsheet film, junction box tape, and battery insulation tape
· Custom die-cutting and slitting to ±0.1 mm
· ISO 9001, RoHS 2.0, REACH, and UL compliance
· Low MOQ (50 rolls) for prototypes, with scale to full production
· 10-day lead time and fast global logistics

QUESTIONS & CONSULTING

With over 10 years of industry experience, the company is equipped with advanced automated production lines and a professional R&D team, actively integrating into the global tape supply chain and becoming a preferred supplier.