Skid-Mounted Terminal & Bunkering LNG / LPG Flares
Engineers in safety gear inspecting industrial equipment at a port with blue structures in the background.
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Tall industrial air purifier with a blue and white design, featuring a logo and ventilation system.
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Industrial gas equipment with a tall cylindrical tank and control panels under a clear blue sky.
Skid-Mounted Terminal & Bunkering LNG / LPG Flares
Skid-Mounted Terminal & Bunkering LNG / LPG Flares
Engineers in safety gear inspecting industrial equipment at a port with blue structures in the background.
Industrial chimney with equipment at a manufacturing facility under a clear blue sky.
Tall industrial air purifier with a blue and white design, featuring a logo and ventilation system.
Industrial equipment loaded on a flatbed truck near a warehouse, with workers securing it.
Industrial gas equipment with a tall cylindrical tank and control panels under a clear blue sky.
Skid-Mounted Terminal & Bunkering LNG / LPG Flares
FOB
Shipping:
Ocean freight
Product details
FAQ
Essential details
Shipping:Ocean freight
Product Introduction
The Zexuan Skid-Mounted Terminal & Bunkering LNG / LPG Flare System is a highly integrated, pre-commissioned, onshore modular thermal disposal solution designed specifically for safety relief and boil-off gas (BOG) control at shore-based liquefied gas import/export terminals, land-based bunkering stations, and truck loading facilities. Recognizing the extreme temperature variations and rapid flow fluctuations inherent in cryogenic liquefied gas handling on land, this system combines advanced smokeless combustion technologies (Utility, Air-Assisted, or Coanda-effect matrix tips) on a heavy-duty, structural steel skid. The entirely plug-and-play architecture drastically reduces on-site civil engineering, wiring, and piping work, ensuring safe, rapid deployment and absolute regulatory compliance even in highly restricted hazardous coastal zones and industrial ports.

Key Technical Advantages：
  • Pre-Assembled Modular Skid Design: All critical process components—including the knockout drum, liquid seal drum, detonation flame arrestors, automatic valve train, and PLC control cabinet—are fully integrated, piped, wired, and structurally tested on a unified heavy skid at Zexuan's factory, minimizing overseas installation labor and site hours.
  • Cryogenic Thermal Stress Resistance: Engineered with proprietary structural geometries and premium high-nickel alloys (Inconel 625 / SS310S), the flare tip and upstream manifold smoothly handle the severe thermal shocks associated with sudden transitions from ambient temperatures to cold land-based LNG boil-off gas (-162°C).
  • High-Efficiency Smokeless Performance: Utilizing customized air-assist blowers or multi-port induction matrices to enhance low-pressure gas-air turbulence, ensuring 100% smokeless combustion of heavy hydrocarbons and rich LPG fractions under varying relief loads during truck or shore tank operations.
  • Advanced Safety & Flame Stability: Features heavy-alloy windproof pilot burners and continuous dynamic buoyancy seals to eliminate atmospheric air ingress, preventing internal flashback risks during extended standby periods at land-based bunkering ports.
Technical Specifications：
  • Design Standards: Fully compliant with API 521, API 537, ASME Section VIII, and ATEX/IECEx explosion-proof mandates.
  • Destruction Removal Efficiency (DRE): Up to 99.5%+ for absolute emissions compliance.
  • Design Fluid Temperature: Rated from -196℃ up to +1100℃ (flare tip zone).
  • Turndown Ratio: Flexible operation ranging up to 15:1 or higher via automated staging control valves.
  • Control System: Fully automated PLC-based Flare Control Cabinet supporting Modbus TCP/IP or Profinet communication with the main terminal DCS/SIS.
Target Applications：
  • Shore-Based LNG / LPG Import & Export Terminals: Handling storage tank boil-off gas (BOG) and emergency berth-to-shore pipeline relief lines.
  • Land-Based LNG Bunkering & Truck Loading Stations: Managing flash gas or residual vapors during tank truck custody transfer, fueling loops, and cylinder filling.
  • Modular Satellite Stations & Peak-Shaving Plants: Perfect for small-to-medium shore-based or inland cryogenic storages requiring small footprints and rapid deployment.
  • Coastal Terminal Expansion & Modernization: Ideal for retrofitting onto existing industrial piers where layout space is strictly restricted.

Our One-Stop Engineering Workflow

  1. Simulation & Calculation: Advanced Flarenet and Fluent modeling for thermal radiation, gas velocity, and noise profiling during FEED.

  2. 3D Mechanical Design: Site-specific structural modeling and wind load calculations matching international standards.

  3. Fabrication & FAT: 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing before shipment.

  4. Global Field Support: On-site commissioning oversight and technical guidance by Zexuan field engineers for rapid international startup.


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