Emhlabeni wokucubungula ngesivinini esikhulu, noma ukudlidliza okuncane kungalimaza ikhwalithi yengxenye, kusheshe ukuguga kwethuluzi, futhi kunciphise impilo ye-spindle. Umshini wokulinganisa okunamandla (dynamic balancing machine) usuyisidingo esibalulekile kunoma yisiphi isitolo somshini esifuna ukungaguquguquki, ukunemba, kanye nempilo ende yamathuluzi kukho konke ukusebenza. Kwa- 机械师 (Yunnan Mechanic Auto Technology Co., Ltd.), siqeqeshelwe ukuletha izixazululo zokulinganisa eziyiklanyelwe ngokunemba ezisiza abacubunguli ukuthi bafinyelele amazinga okulinganisa asele ngaphansi kuka-0.2 gmm, baqinisekise ukuthi yonke i-assembly ejikelezayo isebenza kahle ngangokunokwenzeka. Lo mhlahlandlela ophelele uzokuhambisa kukho konke okudingeka ukwazi ngemishini yokulinganisa okunamandla, kusukela ezimbangeni eziyisisekelo zokungalingani kuya emibhalweni yobuchwepheshe yokukhetha umshini ofanele we workshop yakho. Noma ngabe usanda kuqala ukulinganisa i-rotor noma ufuna ukuthuthukisa imishini yakho ekhona, ukuqonda izimiso ezingaphansi kukwenza ukwazi ukwenza utshalomali olunolwazi. Umgomo wethu ukukunikeza ubuchwepheshe obuningiliziwe kanye nolwazi olusebenzayo oludingekayo ukuze uphakamise ikhwalithi yakho yokucubungula iye ezingeni elilandelayo.

Ukungalingani kumathuluzi ahambayo nemihlangano akwenzeki ngephutha; cishe njalo kuphumela ezintweni ezibonakalayo ezingalindeleka ezingatholwa futhi zilungiswe ngomshini olungile wokulinganisa. Imbangela ejwayelekile kakhulu umklamo ongalingani, lapho ukusatshalaliswa kwesisindo se-rotor kungalingani eduze nomgwaqo wayo wokujikeleza, kudala amandla acindezelayo acindezelayo adala ukudlidliza ngesikhathi sokusebenza. Ukubekezelelwa kokukhiqiza nakho kudlala indima ebalulekile, njengoba inqubo ngayinye yokucubungula yethula ukuhlukahluka okuncane ekuminyeni kwezinto, ubujometri, nokuqedwa kwendawo okufaka isandla ekungalingani okungokwemvelo. Ngaphezu kwalokho, amaphutha okuhlanganisa njengezingxenye ezingahambisani, amandla angalingani e-bolt, noma imfucumfucu eboshwe phakathi kwezindawo ezihlangana kungadala ukugijima okwandisa amazinga okudlidliza kakhulu. Noma ngisho into elula njengomphathi wethuluzi onamandla okubamba angalingani angadala ukungalingani okwanele ukucekela phansi ukuqedwa okuphakeme kokuqeda. Uma unezela imiphumela yokunweba okushisayo ngesikhathi samasondo okusika isikhathi eside, iphrofayela yokungalingani komhlangano wethuluzi ingashintsha ngokungalindeleki, okwenza inkinga ibe nzima kakhulu. Kungukuthi kungani ukuqinisekiswa njalo kumshini wokulinganisa obunyakazayo kungakhethwa kodwa kubalulekile kunoma yisiphi isitolo esisebenzisa ama-spindle angaphezu kuka-10,000 RPM, lapho amandla okubhubhisa okungalingani akhula kakhulu ngesivinini.

Inhliziyo yayo yonke umshini wokulinganisa osezingeni eliphezulu kukhona uhlelo oluyinkimbinkimbi lokulinganisa oluguqula ukudlidliza komshini kube idatha yokulungisa engenziwa. Umshini wethu wokulinganisa obalulekile usebenzisa izinzwa zamandla ezi-piezoelectric ezifakwe ezisekelweni zamabheya ukuze zithwebule isignali yokudlidliza ye-sinusoidal eyenziwa umhlangano ojikelezayo. Njengoba i-rotor ijikeleza, lezi zinzwa zithola izinguquko ezincane zamandla ezibangelwa ukungalingani kwesisindo futhi ziyiguqule ibe izignali zikagesi ezibonisa kokubili ubukhulu nendawo ye-engela yokungalingani. Iphrosesa yedijithali esebordini bese ihlaziya lezi zimo ze-sinusoidal kusetshenziswa izindlela ezisheshayo ze-Fourier transform ukuze kuhlanganiswe ingxenye eyinhloko yefrikhwensi kusuka kumsindo wangemuva nama-harmonics. Lokhu kuhlaziya kuvumela umshini ukuthi ubonise i-engela eqondile kanye nenani lesisindo sokulungisa esidingekayo endizindlini ngayinye yokulungisa. Yonke inqubo ithatha amasekhondi ambalwa kuphela futhi ibonisa imiphumela esibukweni esibonakalayo esisebenziseka kalula, siqondisa umsebenzisi isinyathelo ngesinyathelo kuyo yonke inqubo yokulungisa. Ngoba uhlelo lokulinganisa lubucayi kakhulu, lungathola amandla okungalingani ancane njengengxenye yegremu, okwenza kube nokwenzeka ukufeza amanani okulinganisa asele angaphansi kakhulu kwezindinganiso zemboni zezicelo ezisheshayo.

Ngokungafani nokulinganisa okulula kwendiza eyodwa okulungisa kuphela ukungalingani okumile, umshini wethu wokulinganisa obunyakazayo usebenzisa ukulinganisa kwezindiza ezimbili ukubhekana nokungalingani okumile nokwe-couple ngasikhathi sinye. Ngokwempraktikali, lokhu kusho ukuthi umshini ukala ukudlidliza ezindaweni ezimbili ezihlukene zokuthwala lapho i-rotor ijikeleza, ubale ukulungiswa okudingekayo ezindizeni ezimbili ezizimele eziqondile kumzila wokujikeleza. Le ndlela yezindiza ezimbili ibalulekile kuma-rotor amade njengezibambi zamathuluzi okugaya, ama-face mill, nemihlangano yamasondo okugaya, lapho ukusatshalaliswa kokungalingani kungahluka kakhulu ubude bethuluzi. Ngokufaka izisindo zokulungisa noma ukususa izinto ezindaweni ezimbili eziqondile, umshini ususa hhayi kuphela amandla ayinhloko angalingani kodwa nomzuzu wokugxuma ongadala ukudlidliza okuguquguqukayo ku-spindle. Umphumela yi-rotor ejikeleza kahle kulo lonke uhla lwayo lwesivinini sokusebenza, ngokuncishiswa okukhulu kwemithwalo yokuthwala namazinga omsindo. Kumshini, lokhu kuguqulela ngqo ekugqibezeleni okungcono kwendawo, impilo ende yamathuluzi, kanye nekhono lokucindezela amapharamitha okusika kanzima ngaphandle kokudela ikhwalithi. Ukulinganisa kwezindiza ezimbili kuyindinganiso yegolide ekugayeni okunembayo kwesimanje, futhi umshini wethu uwenza ufinyeleleke ngomsebenzi owenziwa ngokuzenzakalelayo, ophindeka kalula ongatholwa yinoma yimuphi umsebenzisi ngemuva kokuqeqeshwa okuncane.

Imetric ebaluleke kakhulu kunoma yimuphi umshini wokulinganisa ukungalingani okuncane okungafinyelelekayo, futhi imishini yethu ihlinzeka ngemiphumela engaphansi kuka-0.2 gmm, okuyenza ibe phakathi kwemishini enembayo etholakalayo ezinhlelweni zamagumbi amathuluzi. Le nqanaba lokunemba lenziwa lula ngokuhlanganiswa kwezinzwa ezizwelayo kakhulu, ukwakhiwa komshini okuqinile, nokuhlunga kwedijithali okuthuthukile okususa ukuphazamiseka kokudlidliza kwemvelo. Uma ulinganisa umhlangano wethuluzi kuleli nqanaba, isivinini sokudlidliza ezindlini ze-spindle siyehla sibe namazinga angabonakali, ngisho namazinga wejubane angaphezu kuka-30,000 RPM. Lokhu kunemba akuyona nje imininingwane ethéyo; inemiphumela yangempela esebenza emhlabeni ngekhwalithi yokukhiqiza, inciphisa ukugoba kwethuluzi ngesikhathi sokusika futhi inciphisa ukudlidliza ezinhlelweni zezingxenye ezincane. Ngaphezu kwalokho, umshini ugcina lokhu kunemba eminyakeni yokusetshenziswa kwansuku zonke ngenxa yesistimu yawo yokuqeqesha eqinile kanye ne-electronics ekhokhelwa izinga lokushisa ehlanganisa ukudonswa okushisayo endaweni yase-workshop. Ezitolo eziphatha ivolumu ephezulu yemihlangano yamathuluzi nsuku zonke, lokhu kuthembeka kuguqulela ekuqeqesheni okungaguquki ngaphandle kwesidingo sokuqeqeshwa njalo noma isikhathi sokulungisa.

Ngaphandle kwamakhono ayo athuthukileyo okulinganisa, umshini wethu wokulinganisa okunamandla une-interface eyenzelwe ukusetshenziswa esitolo, ene-touchscreen enkulu enemibala eqondisa abasebenzi kuzo zonke izinyathelo zenqubo yokulinganisa. Lo mshini uza ulayishwe ngaphambili ngomtapo wezincwadi wezinhlobo ezijwayelekile zezibambi zamathuluzi kanye nemininingwane ye-spindle, okuvumela umsebenzi ukuthi akhethe amapharamitha afanele okusetha ngokuthepha okumbalwa esikrinini. Isikhathi sokusetha ngokuvamile singaphansi kwemizuzu emibili kusukela kuvulwa kuze kube umjikelezo wokuqala wokulinganisa, okusho ukuthi noma endaweni yokukhiqiza ematasa, abasebenzi bangalinganisa amathuluzi phakathi kwemisebenzi ngaphandle kokudala izinkinga. Isoftware igcina ngokuzenzakalelayo idatha yokulinganisa yayo yonke imihlangano yamathuluzi, idala irekhodi lomlando elisiza ekulandeleni kwekhwalithi kanye nokuhlela ukulungiswa okubikezelayo. Ezitolo ezisebenzisa izinhlobo eziningi ze-spindle noma ezisebenza ngezibopho ze-metric ne-imperial, i-interface isekela amayunithi angalungiseka kanye nezindlela zokulungisa ezingenziwa ngendlela oyifisayo, okuhlanganisa izindlela zokwengeza isisindo nokususa izinto. Ukuqeqesha umsebenzi omusha kuthatha isikhathi esingaphansi kwehora, futhi uhlelo losizo olwakhelwe ngaphakathi komshini lunikeza isiqondiso esihambisana nesimo kuyo yonke imisebenzi, kunciphisa ubungozi bamaphutha okulinganisa abangelwa izinqubo zokusetha ezingalungile.

Imishini yokulinganisa ivame ukubekwa ezingxenyeni ezimatasa zamagumbi amathuluzi lapho kufanele imelane nomusi wokupholisa, izinhlamvu zensimbi, nokuguga okujwayelekile kwendawo yokusebenzela esebenzayo. Imishini yethu yokulinganisa enamandla yakhiwe ngezinto eziqinile zensimbi eyenziwe ngomlilo nezensimbi, enezimbobo ezivaliwe kanye nezingaphezulu ezinopende oluyimpuphu olumelana nokugqwala nomonakalo womshini. Uhlelo lokushayela lusebenzisa i-spindle eqondiswe kahle esekelwa izimbobo zokuxhumana eziyigugu eziphakeme ezigcina ukuhlangana phezu kwezinkulungwane zezikhathi, kuqinisekisa ukuthi imiphumela yokulinganisa ihlala iphindeka unyaka nonyaka. Zonke izinto zikagesimende zihlala endaweni evaliwe enokuvikelwa kwe-IP54, ivimbela uthuli nomswakama ukuthi kungonakalisi izinto ezibucayi zokulinganisa. Isisekelo semininingwane sihlanganisa izinyawo ezinciphisa ukudlidliza ezizihlukanisa nokuphazamiseka okusuka phansi, ngakho-ke noma ngabe i-press brake noma umshini omkhulu we-CNC usebenza eduze, ukulinganisa kokulinganisa kuhlala kunembile futhi kuzinzile. Leli zinga lokwakhiwa okuqinile lisho ukuthi amakhasimende ethu avame ukubika izikhathi zesevisi ezilinganiselwa eminyakeni kunenyanga, nemishini eminingi isalokhu iletha ukunemba okusha efektri ngemuva kweminyaka eyishumi yokusetshenziswa kwansuku zonke. Uma ubheka izindleko eziphansi zokuba nomnikazi kanye nezidingo ezincane zokusebenzisa, ukutshalwa kwezimali emshinini wokulinganisa osezingeni eliphezulu kukhokha izikhathi eziningi ngenxa yezindleko ezincishisiwe zamathuluzi kanye nokukhiqiza okuthuthukisiwe komshini.

Ukuqonda amabanga ekhwalithi yokulinganisa kubalulekile ekukhetheni ispecification yokulinganisa efanele yohlelo lwakho oluthile, futhi isezingeni lamazwe omhlaba i-ISO 1940-1 ihlinzeka ngesakhiwo esicacile sokwenza lesi sinqumo. Ibangeni lekhwalithi yokulinganisa, elibhalwe ngohlamvu u-G kulandelwa inombolo, lichaza ukungalingani okungase kwenzeke okungase kwenzeke ngeyunithi yobuningi be-rotor ngesivinini sesevisi esinikeziwe. Ngokwesibonelo, ibanga lokulinganisa le-G2.5, elivame ukubekwa izinduku zemishini yamathuluzi kanye nabaphethe amathuluzi okunemba, livumela ukungalingani okusele okungu-2.5 mm/s wejubane lokudlidliza, kanti ibanga le-G1.0, elidingwa izinduku zokugaya okunemba kakhulu kanye nama-router asheshayo, liyanciphisa leso sivunulo kancane kunezingxenye ezimbili. Umshini wethu wokulinganisa obunyakazayo uhlanganisa isibali esakhelwe ngaphakathi esiguqula lezi zpecification zamabanga zibe amanani angokoqobo okungalingani okungase kwenzeke okusekelwe ebuningini be-rotor nesivinini esihlosiwe, kunciphisa ukuqagela futhi kuqinisekise ukuthobela izidingo zemboni. Ngomphathi ojwayelekile we-HSK-63A onesisindo esingaba ngu-0.8 kg futhi usebenza ku-20,000 RPM, ukufeza ibanga le-G2.5 kusho ukuthi ukungalingani okusele kufanele kugcinwe ngaphansi kuka-1.2 gmm, umgomo umshini wethu owufeza ngomkhawulo omkhulu. Ezinhlelweni zokusebenza eziphakeme ezidinga amabanga e-G1.0 noma ngisho ne-G0.4, ikhono lomshini elingaphansi kuka-0.2 gmm lihlinzeka ngesikhala esidingekayo ukuze kuhlangatshezwane nezidingo eziphakeme kakhulu zamakhasimende. Ngokuhlanganisa lezi zingqikithi zekhwalithi emisebenzini yansuku zonke, izitolo zingahlinzeka ngobufakazi obuqoshiwe bokuthobela ukulinganisa ekukhiqizeni izinto ze-aerospace, automotive, nezezokwelapha, lapho ukulandelelwa kuvame ukuba yisidingo senkontileka.

Ukukhetha umshini olungileyo wokulinganisa okuguquguqukayo esitolo sakho kufuna ukuhlola ngokucophelela amapharamitha amaningana ezobuchwepheshe athinta ngqo ukufaneleka komshini kumathuluzi akho athile nezidingo zakho zokukhiqiza. Okokuqala okufanele kucatshangelwe yibanga lejubane lomshini, okumele lihlanganise nejubane lokusebenza lezinduku zakho ukuze kuqinisekiswe ukuthi ukulinganisa kwenziwa ngaphansi kwezimo ezibonisa ngokunembile izinto zangempela. Imishini yethu inikeza idrayivu yejubane eguquguqukayo ekwazi ukufinyelela ku-60,000 RPM, ihlanganisa konke kusuka ezindukwini zokugaya ezijwayelekile kuya ezinhlelweni zokugaya ezisheshayo kakhulu. Ipharamitha yesibili ebalulekile yikhono lesisindo se-rotor, njengoba umshini kufanele ukwazi ukusekela ngokuphepha futhi ujike umhlangano omkhulu kunayo yonke wamathuluzi esitokweni sakho ngaphandle kokunciphisa ukunemba kokulinganisa noma ukuzinza komshini. Amamodeli ethu ajwayelekile ahlinzeka ngesisindo se-rotor kusuka kumagremu ambalwa kuze kufike ku-50 kilograms, anezinhlelo ezenziwe ngokwezifiso ezitholakala kuyo imihlangano emikhulu njengezihloko zamasondo okugaya noma izinduku zamasondo we-turbine. Okwesithathu okufanele kucatshangelwe yikhono lesoftware, okuhlanganisa ukugcina idatha, ukukhiqiza imibiko, nezinketho zokuxhumana ezivumela umshini ukuthi uhlangane nezinhlelo zakho zokuphatha ikhwalithi ezikhona. Umshini wethu ukhiqiza imibiko yokulinganisa yobungcweti ngefomethi ye-PDF ehlanganisa ukufundwa kokungalingani ngaphambi nangemuva, imininingwane yokulungisa, kanye nezinga lokugcina lokulinganisa elitholakele, okunikeza ukulandelelwa okuphelele kuyo yonke imihlangano yamathuluzi. Izici ezengeziwe njengokubala okuzenzakalelayo kokulungisa, ukuthuthukisa isisindo esihlukanisiwe sezimbobo ezine-thread, namasu okuthuthukisa okulinganiselwe kwe-angle aqhubeka nokuqondisa inqubo yokusebenza futhi anciphise isikhathi esidingekayo nge-tool ngayinye. Lapho uhlola lezi zinkambiso ngokumelene nevolumu yakho yokukhiqiza kanye nemigomo yekhwalithi, ukukhetha kuyacaca: ukutshala imali emshinini ohlanganisa ibanga elibanzi lejubane, ikhono eliphezulu lesisindo, kanye ne-software ehlakaniphile kunikeza inzuzo esheshayo yokutshalwa kwezimali kanye nokuthuthukiswa okukhulu ekuzinzeni kokugaya.

Emkhiqizweni wanamuhla onokuncintisana, zonke izingxenyana zamamilimitha ziyabaluleka, futhi umehluko phakathi kwengxenye enhle nengenye enhle uvame ukuncika ekuqeqeshweni kwezinsimbi zakho. Umshini wokulinganisa okunamandla akuyona nje insiza yokuxilonga; kuyisandiso sokukhiqiza esinciphisa ukudikiza, sandisa impilo yensimbi, sithuthukise ukuqedwa kwezindawo, futhi sivikela izinsiza zakho ezibizayo kakhulu ekuhlulekeni kwe-bearing okungaphambi kwesikhathi. Kwa-机械师, sizibophezele ekunikezeni abakhiqizi ngezinsimbi zokukhiqiza ezinembayo abazidingayo ukuze baphumelele, futhi umshini wethu wokulinganisa okunamandla ubonisa lokhu kuzibophezela ngokunemba kwawo okungajwayelekile, ukwakhiwa kwawo okuqinile, nokusebenza kwawo okucacile. Ngokufaka ukulinganisa okuvamile emsebenzini wakho we-tool room, ungathola imiphumela ehambisanayo kuwo wonke ama-spindle esitolo sakho, unciphise amazinga okuchitha, futhi uthathe umsebenzi ophezulu we-tolerance odinga amanani aphezulu. Sikumema ukuthi uhlole i-Umkhiqizoikhasi ukuze ubone uhla oluphelele lwezixazululo zokulinganisa esizinikezayo, ufunde kabanzi mayelana nefilosofi yenkampani yethu ku-Mayelana Nathiikhasi, noma uxhumane nathi ngqo nge-Inkonzo Eqondisiweikhasi lomshini owenziwe ngokwezifiso zakho ezicacile. Ukuze uthole imininingwane yakamuva nezibuyekezo zemboni, qiniseka ukuthi uhlola i-Izindaba ikhasi njalo. Hlomisa isitolo sakho ngamathuluzi okunemba ahlukanisa ochwepheshe, futhi uzizwe umehluko owenziwa amathuluzi alinganisiwe ngempela kukho konke ukusika okwenzayo.