Enhance the surface tension value of the product, improve adhesion, and prevent peeling. Mainly used for processing products such as glossing, lamination, and UV, reducing the generation of bubbles and dust. The surface treated with plasma can use ordinary glue for box bonding, reducing the cost of specialized glue.
Flexible matching
Can be installed in box pasting machines, coding lines, box making machines, and other equipment for online production.
Safety protection
Multiple protection switches, fault alarms, and have obtained EU CE certification standards.
Good tension value
To ensure the firmness of product bonding, the product surface needs excellent adhesion to achieve the desired effect. By applying plasma surface treatment technology, the surface of the product can reach a surface tension value of 40mn/m, thereby achieving better bonding effects.
Multiple nozzles
Different sizes and types of nozzles can be selected according to different products, easy to install, and even at a box pasting speed of 20m/min, surface treatment of the product can still be synchronized.
Product application
Widely applicable to inkjet/coding, 3D printing, mobile glass, furniture, plastic products, automotive manufacturing, wire and cable surface treatment processes. For surface products with metal coatings, UV varnish, and laminated paper boxes, applying plasma surface treatment technology can improve the surface adhesion of the product, allowing the use of standard cold glue instead of expensive specialized glue, achieving perfect bonding quality while reducing production costs.
Applications:
The KQ-HP10A is a dedicated linear single-nozzle atmospheric plasma machine customized for linear straight cartons, widely deployed across packaging printing, 3C electronics, automotive manufacturing, furniture, wire & cable, inkjet coding and 3D printing sectors. Its core packaging application solves poor adhesion defects of straight cartons coated with UV varnish, PET lamination and metallic gold/silver layers, which are prone to bubbling and delamination after cold gluing. After linear plasma activation, manufacturers can adopt low-cost standard cold glue instead of expensive special adhesives to produce stable bonding for small & medium batches of straight gift boxes, cosmetic cartons and pharmaceutical folding cartons, cutting long-term adhesive procurement costs significantly. Beyond packaging, it handles narrow strip pretreatment for plastic, glass, composite and metal workpieces before gluing, inkjet printing and coating. In automotive production, it treats narrow plastic interior strips and cable insulation surfaces to boost bonding durability. For 3C electronics, it processes mobile glass edges, circuit board narrow bonding zones and precision plastic parts to eliminate ink peeling and sealing gaps. Furniture factories use it on narrow wood veneer edges to optimize lamination performance. This cabinet-style plasma unit supports inline installation on folder gluers, carton makers and coding lines, It features a fixed linear nozzle with adjustable narrow processing width of 6–10 mm, exclusively for single narrow glue flaps of straight cartons. Interchangeable linear nozzles are optional to match various narrow workpieces, and universal casters on the integrated cabinet enable flexible layout adjustment for small-batch automated production lines.
Advantages:
The core competitive edge of KQ-HP10A lies in its compact direct nozzle design, which delivers targeted concentrated plasma activation only on narrow glue flaps without wasting energy, unlike wide rotary plasma models. The focused low-temperature plasma jet raises the substrate surface tension above 40 mN/m, thoroughly eliminating carton peeling, bubble and poor adhesion issues. It replaces traditional mechanical polishing and scoring processes, generating zero paper dust and surface scratches while fully protecting printed, UV and metalized coating layers to retain premium product appearance.
It greatly reduces overall production expenses: post-plasma treatment, economical ordinary cold glue can replace high-priced dedicated hot melt adhesives. The contactless linear jet causes no thermal damage to thin paper, plastic film and delicate coated substrates. Equipped with multi-layer safety interlock switches and real-time fault alarm, the machine has passed EU CE certification to meet export standards for European and American markets.
The mobile cabinet structure measures 600(W)*400(D)*1000(H) mm with a net weight of 50kg, fitted with universal casters for easy movement and quick line refitting. It only consumes 800VA total power and requires low compressed air pressure of 0.1–0.2 Mba, lessening the load of factory air compressors. With fewer moving parts than rotary plasma equipment, its linear nozzle has simpler structure, lower daily maintenance frequency and lower spare part costs, making it a cost-effective choice for factories mainly producing linear straight cartons.
Technical parameters
Model
KQ-HP10A
Application Range
Linear carton
Glue Head Quantity
1
Handling Width
6-10mm
Input power
AC220V(±20%)
Input air
0.1-0.2Mba
Total Power(Total Power)
800VA
Weight
50Kg
Overall Dimension
600(W)*400(D)*1000(H)mm
Q1: What is the key difference between KQ-HP10A linear plasma and rotary plasma models (KQ-HP10B/20B/30B/40B, KQ-MP10B)?
A1: KQ-HP10A adopts a static linear nozzle with narrow 6–10mm treatment width, specially developed for narrow glue flaps of linear straight cartons. Rotary plasma nozzles cover wider 30–54mm areas for large glue surfaces. KQ-HP10A requires lower air pressure, has simpler maintenance and lower equipment cost, suitable for small/medium-batch straight box production, while multi-nozzle rotary units target high-volume wide-surface processing.
Q2: What core value does KQ-HP10A bring to packaging manufacturers?
A2: It activates narrow UV-coated, laminated and metalized glue flap surfaces of straight cartons to lift surface tension to 40 mN/m, preventing delamination and bubbles. Factories can use cheap standard cold glue instead of costly special adhesives to cut long-term glue spending.
Q3: Can KQ-HP10A be installed inline with folder gluers?
A3: Yes, it can be mounted on folder gluers, carton makers and coding production lines for online continuous processing.
Q4: What is the adjustable processing width of the linear nozzle?
A4: The effective narrow treatment width ranges from 6 mm to 10 mm, designed exclusively for single narrow bonding edges of straight cartons. Multiple interchangeable linear nozzles are available for different narrow workpiece sizes.
Q5: What power and air supply does KQ-HP10A need?
A5: Input voltage: AC220V(±20%); total power consumption: 800VA; required compressed air pressure: 0.1–0.2 Mba with low air consumption to reduce compressor load.
Q6: Will linear plasma scratch or burn printed, UV and laminated carton surfaces?
A6: No. It adopts low-temperature neutral focused linear plasma jet with non-contact processing, no mechanical friction or thermal damage, leaving no traces and fully protecting ink and coating layers.
Q7: Does this plasma machine meet international export safety standards?
A7: Yes. It is equipped with multiple safety protection switches and real-time fault alarm, and has obtained EU CE certification, compliant with factory export requirements for Europe and America.
Q8: What are the overall dimension, weight and structural features of KQ-HP10A?
A8: Overall size: 600(W)*400(D)*1000(H) mm; net weight: 50kg. It is an integrated mobile cabinet with universal moving casters for convenient transportation and on-site production line transformation.
Q9: What other industries and materials can this linear plasma machine process besides linear straight cartons?
A9: It supports narrow strip surface activation for inkjet coding, 3D printing, mobile glass edge processing, furniture narrow panel edges, plastic strips, automotive interior narrow parts and wire & cable insulation pretreatment.
Q10: Is daily maintenance complicated for linear nozzle plasma equipment?
A10: The static linear nozzle has no rotating moving components, wear-resistant electrodes and a simple structure. Daily maintenance only involves regular cleaning of air filters and nozzle dust, with lower maintenance frequency and spare part costs than rotary nozzle plasma machines.
We are committed to excellence in everything we do and look forward to working with you!
QUESTIONS OR CONSULTING
Contact Information
Fill up the form and we’ll get back to you in few hours.
+86 181 0293 8927
+86 189 2556 0856
luna@keqi-auto.com
lc@keqi-auto.com
No.8 Jinniu Street, Taigongling, Dalingshan Town, Dongguan City, Guangdong Province,CHINA
